FJZCS Single Socket Autoclave

The autoclave is an essential steam curing equipment in building materials’ production process. Our company’s single-socket autoclave is a product carefully designed with a lid on one end.
When designing, we carried out finite element analysis and calculation on the autoclave’s main pressure components to ensure the safe and reliable operation of the single-socket autoclave and improve the service life.

  • Capacity: Customized
  • Fuel: Saturated steam condensed water
  • Application: Rubber products, wood drying, building materials, anti-corrosion treatment, heavy metal smelting, medicine, etc

autoclave

There are many classifications of autoclaves. The number of autoclave doors can be divided into double rear ends autoclaves and single rear-end autoclaves.

It is a single door autoclave, a product with a lid on one end, which is carefully developed and designed by our company to introduce advanced international technology.

When used for pressure steam curing of insulation materials, rubber products, cement, aerated blocks, etc., the hydrothermal reaction of CaO—SiO2—H2O can be completed in the autoclave, which is very convenient.

 

The structure of a single rear-end autoclave is straightforward. It consists of an autoclave body, an autoclave cover, a valve instrument, support, and a safety accessory, and a steel rail and steam distribution pipe are laid inside.

During R&D and production, we always put customer needs first. Based on the principle of thinking for customers, we also specially set up a sealed vapor protection cover and a hydrophobic cover in the autoclave, which significantly improves the autoclave’s service life.
Good design and advanced production technology make it widely used in high-strength gypsum, rubber products, high-strength glass, wood, medicine, chemical, and other industries.

FJZCS Single Socket Autoclave

Designed Features

1. The single-socket autoclave has a door open at one end, and the autoclave entering and exiting the autoclave are both at one end, reducing the land use area.
2. The use of pressure gauges, thermometers, safety valves, and other valve instruments makes it convenient for workers to observe the autoclave operation at any time.
3. Th autoclave can customize according to the actual situation to meet customers’ needs for multiple purposes.
4. Simple installation and long service life.
5. In addition to the conventional steam distribution pipes and guide rails, Yongxing single rear-end autoclave’s inner parts are also specially equipped with a sealed steam protection cover and a drain cover.FJZCS Single Socket Autoclave
6. The autoclave body support is provided with three types of fixed support, movable support, and end superior support, which can better adapt to the autoclave body’s thermal expansion and contraction, ensuring the regular operation and use of the end-end autoclave life.
7. Our autoclave door is a movable quick-opening structure. It is equipped with a safety interlocking protection device, which avoids the hidden danger of misoperation and ensures the safe operation of the end-type autoclave and the operators’ safety.

8. Yongxing carried out ANSYS finite element analysis and calculation on the autoclave and its accessories, which improved the autoclave’s service life.

Single Socket Autoclave

ModelBody diameterRated lengthRated

working

pressure 

Rated temperatureRated pressureDesign temperatureWork mediumTotal length L(m)Width(m)Height (m)
(m)(Mpa)(℃)(Mpa)(℃)
FJZCS 1.0-1.65xLΦ1.65 

 

 

 

 

 

 

 

 

Customized

11831.1187 

 

 

 

 

 

 

 

 

Saturated steam, condensed water

L+0.652.6192.595
FJZCS 1.3-1.65xLΦ1.651.31951.4198L+0.652.6192.595
FJZCS 1.0-2.0xLΦ2.011831.1187L+0.92.9653.225
FJZCS 1.1-2.0xLΦ2.01.11871.2192L+0.92.9653.225
FJZCS 1.3-2.0xLΦ2.01.31951.4198L+0.92.9653.225
FJZCS 1.5-2.0xLΦ2.01.52011.6204L+0.92.9653.255
FJZCS 1.3-2.2xLΦ2.21.31941.4197L+1.33.2883.43
FJZCS 1.5-2.2xLΦ2.21.52011.6204L+1.33.2883.43
FJZCS 1.3-2.4xLΦ2.41.31941.4197L+1.563.1543.917
FJZCS 1.5-2.4xLΦ2.41.52011.6204L+1.563.1543.917
FJZCS 1.3-2.5xLΦ2.51.31951.4197L+1.563.2544.017
FJZCS 1.5-2.5xLΦ2.51.52011.6204L+1.563.2544.017
FJZCS 1.3-2.68xLΦ2.681.31941.4197L+1.7543.284.143
FJZCS 1.5-2.68xLΦ2.681.52011.6204L+1.7543.284.143
FJZCS 1.3-2.85xLΦ2.851.31941.4197L+1.7543.584.493
FJZCS 1.5-2.85xLΦ2.851.52011.6204L+1.7543.584.493
FJZCS 1.3-3.0xLΦ3.01.31941.4197L+1.84.5374.66
FJZCS 1.5-3.0xLΦ3.01.52011.6204L+1.84.5374.66
FJZCS 1.3-3.2xLΦ3.21.31941.4197L+1.94.745.131
FJZCS 1.5-3.2xLΦ3.21.52011.6204L+1.94.745.131

Superior FJZCS Autoclave For Different Industry

Yongxing steam boiler in the food factory is mainly used for distillation, extraction, disinfection, drying, curing, cooking and other processes.
You could uses LDR electric steam boiler to heat the petroleum and increase its fluidity.
In the chemical industry, fermentative tank, reaction kettle, sandwich pot, mixer, emulsifier need to be equipped with steam boiler.

Customer Cases

Henan Tengfei Machinery Co., Ltd. is a modern enterprise specializing in the production and sale of heavy-duty hammer crushers, impact crushers, and jaw crushers.

In order to meet the needs of customers for the production of aerated bricks, the company needs to purchase an autoclave and its own equipment to form a production line for customers.

After careful inspection, the company believes that Yongxing Boiler is a trustworthy company, so it delegates the project to Yongxing Boiler.

According to actual production needs, Yongxing provided them with 6sets FGZSS1.3-2×26.5 through-type autoclave. This autoclave has manual and automatic safety interlock protection devices to ensure the safety of operation.

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