Want to say goodbye to fossil fuel dependency and embrace a cleaner and more sustainable solution? An electric steam boiler is the way to go! Industrial electric steam boilers provide reliable and precise heating according to your specific requirements. These boilers deliver everything from steam generation for power applications to hot water supply for processes. They offer exceptional performance, energy savings, and minimal maintenance.
Yet, before diving deeper into the discussion, let’s discuss what this article will leave you with. Firstly, you’ll learn the basics of an industrial electric steam boiler and its types. Secondly, you’ll know the costs of operating these boilers. Lastly, you’ll be able to answer one crucial question; “are industrial electric steam boilers any good?” So, let’s start!
How Does Industrial Electric Steam Boiler Work?
Industrial electric boilers, just like other industrial boilers, are enclosed vessels that heat water or produce steam for industrial purposes. The only difference is that they use electricity instead of fossil fuels.
The main component of industrial electric steam boilers is transformers. These transformers are used to turn electricity into heat. The water is then heated to 200 degrees Fahrenheit (F) and piped throughout your building to provide heat. This heat is used in various processes, such as sterilizing equipment.
Simply put, industrial electric steam boiler heat water using electricity. The conversion of electrical current into high-pressure steam starts the process. The heat from the steam is then used for your industrial processes.
What are Types of Industrial Electric Steam Boilers?
There are two main types of industrial electric steam boilers.
1. Industrial Electric Steam Boilers
Electrical steam boilers produce steam by heating water. The pressure of this heat ranges from a few psi to hundreds of psi, depending on the application. The temperature of this steam can vary depending on the pressure and specific needs of the industrial process. They are often used in industries that require a steady source of steam. Examples include food processing and chemical manufacturing.
2. Electric Hot Water Boilers
These commercial electric boilers are used for heating water in processes that need a hot water supply. They produce hot water at temperatures ranging from 50°C to 90°C, depending on the temperature required for the application. They can be used in various applications, including heating and commercial kitchens.
Are Electric Boilers Worth it?
There’s no one-size-fits-all all solution. However, you can know if an industrial electric boiler is right for you. Let’s look at the pros and cons to reach a conclusion.
Pros of an Industrial Electrical Steam Boiler
The major pros of the boiler are mentioned below.
● Efficient and Convenient
Industrial electric steam boilers are far more efficient at providing heating and hot water than gas boilers. Since they don’t use combustion, there are no losses through flue gases. Therefore, you’ll eventually consume less energy.
● Emission-free
Industrial electric steam boilers, unlike gas boilers, do not emit any carbon dioxide. This makes them excellent choices if you want to lessen your environmental impact. However, note that the electricity for your boiler must come from renewable sources, like wind or solar. Only in this condition is your boiler emission-free.
● Low Maintenance
Compared to industrial electric steam boilers, other boilers have more moving parts. So they’re more prone to malfunctions. Pipes eventually need to be replaced in biomass, wood pellets, and other combustion boilers. Luckily, electrical boilers have fewer parts, which reduces your maintenance costs.
● Fast Installation
Industrial electric steam boilers are simple to install as they don’t need venting or gas connections. Hence, there’s no need for complex venting installations and flue systems. This makes the installation process more straightforward. Industrial electric boilers can be installed in a broader range of locations as they don’t rely on a flue to exhaust combustion gases.
● Future Friendly
“Are industrial electric steam boilers the future?” This one question must have been bugging you. Let’s discuss it. With time, the demand to reduce the release of toxic gases into the environment is increasing. Besides, the government has been promoting renewable energy resources and even giving incentives. This makes one thing clear; industrial electric steam boilers hold great potential for the future.
Cons of an Industrial Electrical Steam Boiler
While industrial electric steam boilers offer many benefits, they also have some drawbacks. Let’s take a look at them.
● Expensive to Run
Another question you want to ask is, “Are industrial electric boilers expensive to run?” Well, there’s no denying that the cost per kWh of electricity is higher than that of gas. Yet, it is essential to note that the overall cost of operating a boiler depends on various factors. This includes the energy efficiency of the system and its operational cost in the long run.
● Typically Shorter Warranties
Compared to gas boilers, an electrical boiler’s warranty only lasts 2 or 3 years. There are many reasons for this, such as the high competition of electric boiler manufacturers among gas boilers or thermal oil boilers. Yet, for now, industrial electric boilers offer lower warranties.
How Much Does an Industrial Electric Steam Boiler Cost?
Most people ask, “How much industrial electric steam boiler cost.” Let’s discuss its answer in detail. To determine its cost, you’ve got three costs to consider; the boiler’s initial costs and its operational costs.
Here, talking about the initial cost of an industrial electric steam boiler, it’s roughly comparable to gas boilers. Yet, operating costs differ significantly.
Let’s discuss each individually.
1. Purchasing Cost
An industrial electrical steam boiler might cost anywhere between $2,000 and $11,000. Higher-end boilers can cost up to $60,000. Yet, many variables, such as size (capacity), brand, features, and installation, affect the cost. Let’s talk about them briefly.
Size
Your facility’s size will dictate the size of your boiler. Larger facilities will need larger electrical boilers as they require more electricity. Therefore, the boiler used for such a facility will also be bigger in size and capacity.
Features
The number of features a commercial electric steam boiler offers will affect the cost. Expensive variants come with extra features, including automatic error detection systems. This may lower maintenance expenses and prevent overheating.
Brand
A company’s reputation and brand should be considered when buying an industrial electric steam boiler. This is because these factors reveal the quality of their output. Some companies have a better reputation, which means they produce better, longer-lasting products.
2. Installation Costs
The installation cost, again, depends on various factors.
Professional Installation
Suppose you’re having your industrial electrical steam boiler installed by qualified professionals. Be prepared to pay anywhere from $1,000 to $5,000. Their expertise ensures proper connections, electrical wiring, and adherence to safety regulations.
Installation Complexity
The complexity of the installation can vary depending on the specific requirements of your facility. Factors such as location, accessibility, and existing infrastructure may impact the installation cost. Complex installations may range from $2,000 to $10,000 or more.
Integration with Existing Systems
Some adjustments will be required if you integrate the electrical boiler with existing systems. This will affect the installation expenses. The costs for integration can vary a lot, ranging from $2,000 to $20,000 or more.
Types
At present, WDR electric boiler, LDR electric boiler are the common types of commercial electric steam boilers.
3. Running Costs
The cost of operating an electric boiler might differ depending on various variables. These include the boiler’s size, the property’s insulation, and the local electricity prices. Due to the higher cost of electricity compared to natural gas, electric boilers are typically more expensive than gas boilers.
Operating an industrial electric boiler would cost roughly $670 per month. This is when you use 8 hours of heating daily for 30 days, assuming an average electrical boiler power output of 24 kW.
Industrial Electric Steam Generator Vs Gas Boiler
As you might assume, the cost of an industrial electric steam boiler is higher than that of a gas boiler. The boiler’s size, capacity, and electricity consumption determine the electric steam boiler price. However, their cost is lower than gas boilers because they need less maintenance and are energy efficient.
Here, the main benefit of utilizing an industrial electric boiler and electric steam generator is that it can be used for heating in any season. For example, you can use them in very cold temperatures when no other heating method is safe or effective.
Verdict
An industrial electric steam boiler offers many advantages that make it a compelling choice. It provides efficient operation, emission-free performance, and low maintenance requirements. Moreover, it establishes itself as a reliable and eco-friendly option for industrial needs. The long-term benefits and energy savings offset this investment, while it may have a higher initial cost than gas boilers.
Additionally, the versatility of an industrial electric steam boiler allows it to be used in any season. This makes it a reliable heating solution, even in cold temperatures. Hence, the industrial electric steam boiler leaves the other boilers behind and establishes itself as the superior option.
So what stops you now? Elevate your industrial operations with an industrial boiler manufacturer—the smart choice for sustainable heating solutions.