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Yongxing Thermic Fluid Heater Reliable Quality
Yongxing is an excellent A-class thermic fluid heater manufacturer in China. We have the qualifications for designing and manufacturing Class A pressure vessels, industrial boilers, and qualified thermic fluid heaters.
Yongxing thermic fluid boilers have an excellent performance in all aspects and a wide range of applications. Today we focus on introducing you to a thermic fluid heating system.
According to the whole thermic fluid system that burns coal or biomass, our system mainly includes the following components:
1. Thermic Fluid Boiler body
2. Oil and gas separator
3. Water storage tank
4. Chimney
5. Cyclone dust collector
6. Water film dust collector
7. Waste heat furnace
8. Hot oil circulating pump
9. High oil tank -or called expansion tank
10. Low oil storage tank
11. Forced Draft fan
12. Induced draft fan
13. Water softener
14. Feed water pump
15. Oil injection pump
We will give you the most suitable solution with the best service and price. Send inquiry now!
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- We could take you to check nearby running Thermal Fluid Boiler
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FAQ Guide For A Thermic Fluid Heater
Introduction
Looking for an alternative to water steam boilers for heat processing requirements? You have come to the right place. The thermic fluid heaters are world-adopted boilers for industries’ heat processing needs. They are an excellent choice not just in fulfilling heat requirements but also due to their cost-friendly design. If you have decided to buy one, you must read the detailed guide below for thermal fluid heater specifications and other details.
What Is A Thermic Fluid Heater?
Overview
A thermic fluid heater or thermal fluid heater is a boiler used for heat processing requirements. It has applications in industries where heat transfer is the main requirement instead of high steam pressures.
How is it different? The thermic oil boiler uses viscous oil as a heat-exchange medium instead of water. It has become the industry’s choice for its low-cost operation. Plus, it has low-cost operations compared to high-pressure steam boilers.
Thermic Fluid Heater Components
In order to heat the thermal fluid, its process has the following key components involved:
- Burner
- Furnace
- Heating coils
- Expansion tank
- Oil pumps to circulate oil in the system
- Induced and forced draft fans
- Heat recovery components
- Safety valves
- Exhaust gases control equipment
- Chimney vents
- Control panel
Applications Of Thermic Fluid Heater
Following industries use thermic oil boilers:
- Food and beverage processing plants
- Textiles mills
- Chemical processing industries
- Plastic industries
- Natural gas processing mills
- Large-scale printing and publishing departments
- Oil mining and processing industries
- Rubber manufacturing departments
- Natural gas processing plants
- And hundreds more industries commonly use a thermic fluid heating system for heat processing purposes.
Advantages Of Thermic Fluid Heater
Water is usually a heat exchange medium in industrial boilers. However, the thermal oil boiler uses thermal fluids as the heat transfer medium. It has unique advantages and is a better option in many ways. Following are its six main advantages:
- Simple And Easy Operation
The thermic fluid system does not require a licensed operator since it works at low pressure. Moreover, it has anti-freezing abilities. Therefore, it does not need special requirements.
- Provides High Temperature At Low Pressure
The thermic fluid boiler can achieve high temperatures at low pressure. It has zero risks of explosion. As a result, it does not need regular monitoring or extra staff to visualize its operating parameters.
- Cheaper Compared To The Steam Boilers
The thermal fluid boilers are inexpensive not only in their price but also in their operation costs. Plus, the operators will ask for low pay since the license isn’t necessary. The certificate renewal is also not necessary.
- Requires Low Maintenance
As discussed earlier, the thermal fluid heater uses thermal oil instead of water. So, it has no risks of corrosion and, as a result, requires low maintenance. Besides that, it has a closed-loop design which is a significant factor contributing to reducing maintenance costs.
The primary reasons for low maintenance requirements are:
- No need for water treatment
- Requires no blowdown
- No provision of handhole gasket replacement
- No yearly inspections
- Steam trap maintenance is not necessary
- Requires no retubing.
- Convenient Installation
The thermic heater has a flexible design because it is an indirect heating source. Therefore, it provides remote installation easily. Plus, its design does not need freeze shielding. That’s the reason you can install it outdoors easily.
- Fuel Compatibility
It has various models divided on the basis of fuel. In the market, you will find gas, liquid, and solid fuel fired thermic fluid heaters proving their worth in every industry. Based on fuel, the following are the available thermic fluid boilers for sale:
- Coal Fired Thermic Fluid Heater
- Wood Fired Thermic Fluid Heater
- Gas Fired Thermic Fluid Heater
- Oil Fired Thermic Fluid Heater
The gas fired thermic fluid boiler is compatible with natural gas, LPG, etc. Likewise, the thermic fluid oil boiler has fuel compatibility with light diesel, heavy oils, etc. The solid fuel fired thermic fluid heater can burn coal, wood, rice husks, bagasse, and any other biomass product.
How Does Your Thermic Fluid Heater Work?
The thermic fluid heater working is very simple. Like water or steam boilers, it uses the resultant hot products of fuel combustion. The hot flue gases heat the helical coils through convection and radiation. In return, the thermic fluid heater coil heats the thermal oil pumped by a special high-pressure oil circulating pump.
The thermal oil attains temperature up to 350°C, although it is possible to reach a higher temperature. In the case of achieving a higher temperature, the thermal fluid must remain below the self-ignition temperature.
Most thermal fluid oil boiler degrades due to the absence of a deaerator expansion tank. The Yongxing top-class thermic fluid heating systems come with expansion tanks to compensate for the rise in oil density.
The thermal oil volume increases with the increase in temperature. Therefore, we have installed top-quality expansion tanks to compensate for the extra volume. Otherwise, it can damage your boiler’s internal piping structure and generate extra pressure.
The expansion tanks are crucial because the increased volume is considerable. On every 100°C rise in thermal oil, its volume increases by 6% – 7%.
In the end, after transferring full heat, the waste exhaust gases leave through the pre-installed chimney. And the process repeats to reheat thermal oil.
What Are The Types Of Thermic Fluid Boiler Available?
Out thermal oil heating systems have top-quality oil circulating pumps for maintaining the thermal oil flow loop. Inside the furnace, it has a tubes coil through which the thermal oil flows and absorbs heat from the burning of fuel. The best part about these boilers is that it operates at extremely low pressure.
Yongxing provides different models of thermic oil boilers. Following are their overview and specifications:
YGL Thermic Oil Boiler
YGL thermic oil boiler has a two-way return design for additional heat absorbing. It has a vertical structure with spiral coils and a high-quality grate at the bottom. This specially designed boiler has an extremely low fuel consumption rate and less material cost.
Moreover, it promises top-level furnace insulation. It has zero heat-losing aluminum silicate insulation along with high-level alumina refractory. In other words, you get extra low-fuel consumption with these. Apart from low fuel consumption, it has an intelligent automatic system controllable by a single panel – even at intricate operations.
Capacity: 120KW – 1200KW
Pressure: 0 – 0.8MPa
Temperature: 200 – 350°C
YLW Thermic Oil Boiler
Yongxing YLW thermic oil boiler has a horizontal chain grate design. It uses biomass pellets as fuel and has been an award-winning eco-friendly model.
It has an upper part as a heat exchange section. On the other hand, the lower part is a chain grate for fuel burning.
The boiler’s front section is the radiation surface, whereas the rear section is the convection surface. As for the middle part, it consists of serpentine tube bundles for heating thermal oil. The best part about this boiler is its adjustable settings, even during the operation.
Capacity: 1400KW – 7000KW
Pressure: 0 – 1MPa
Temperature: 150 – 380°C
YY(Q)W Thermic Oil Boiler
Our YY(Q)W thermic oil boiler model has a similar horizontal design compatible with industrial needs. It uses natural gas, LPG, light oil, heavy oil, etc., as fuel to heat thermal oil. The YY(Q)W overall structure comprises three parts; inner, middle, and outer coils.
The outer and middle coil is the boiler’s convection surface. In contrast, the inner coil is the boiler’s radiant surface. Reason to choose this model? It has a unique design that can provide two thermal oil at different temperatures simultaneously. For that reason, these models are pretty popular in the chemical, textile, and printing industries.
Capacity: 240KW – 7000KW
Pressure: 0 – 0.9MPa
Temperature: 180 – 340°C
Yongxing Industrial Hot Oil Boiler
Our industrial hot oil boiler has a horizontal chain grate system. It has a large capacity capable of fulfilling large industrial requirements. The heat exchange medium is YD-340 thermal oil, considered one of the most heat-absorbing oils.
This model is not just famous for its lowest fuel consumption but also for its high efficiency. If maintained well, it can achieve efficiency up to 95%. Furthermore, it has a total automatic design controllable by a single panel. The panel is useful for adjusting the temperature and pressure parameters during the thermic fluid heater operation.
Capacity: 1500KW – 8000KW
Pressure: 1MPa
Temperature: 300 – 320°C
Yongxing Boiler Factory
Yongxing furnace thermal fluid heater coil adopts close-packed coils to make your boiler have a larger heating area and higher heat transfer efficiency.
The thermic fluid heating medium process designed for you is simple and reasonable. To prevent excess air from entering, we have an exhaust port for you at the highest point.
Also, to burn more fully, our design is very reasonable. Why? Because heat flue gas stays in the furnace for a long time, which improves the heat utilization rate. The actual test can reach 83%-85%. A 7MW thermic fluid heater can save $50,000 operating cost annually.
Yongxing thermic fluid heater working adopts an automatic temperature control system, which can achieve precise and stable temperature regulation for you.
When your industry is printing and dyeing, rubber, and other industries that require precision temperature control, our coal fired thermal oil heater will be your first choice.
According to different requests, Yongxing thermic fluid boiler is not just eye-catchy in appearance but also excellent in heat preservation.
To facilitate transportation, we use lightweight heat-insulating materials. The heat loss is minimal and transportation is very convenient.
Final Thoughts
Thermic oil heaters are the perfect choice when the requirement is heat processing. Compared to steam, thermal oil has better properties as a heat carrier. Apart from that, its operation and system costs are lower than water steam boilers.
While considering your industry requirements, looking for the best thermic fluid heater manufacturer is equally important. A top-quality product can maximize your industry profits by saving on fuel, operation costs, less maintenance, etc. So, choose Yongxing thermal oil heaters for obtaining the highest efficiency at the lowest prices.